This precision casting support component is specially designed for high-end mechanical equipment and precision instruments. It is made using advanced casting technology. It combines high strength, high precision, corrosion resistance and long life. It is a key component to ensure the stable operation of the equipment.
Mold process: Clay Sand casting (fully autometic production line)
Material: Ductile iron,Gray iron/grey iron
Raw material: direct bread iron from steel mill
Weight range: 0.5-50kgs for sand casting,50 kgs -2000kgs for lost foam casting
Processing: shot blasting ,polishing, Tapping, Screwing , Drilling and CNC
Painting: Yes
Nodular iron spheroidization rate: at least >90%
Inspection: 100% before packing as order requested standard
Surface checking: 100% before packing as order requested standard
Production capacity: >10000tons Yearly
Delivery time: within 30 days regularly
Techonology Inquiry or Quotation: sunny +8615275237708(whatsapp/wechat/mobile)
Category: Clay Sand Casting
Precision mold design:CAD/CAM technology is used for three-dimensional modeling and simulation analysis to ensure the accuracy of mold design. The mold is made of high-strength alloy material, and is precision machined and heat treated to withstand the casting process under high temperature and high pressure, ensuring the accuracy of casting size and surface finish.
Vacuum casting technology:Casting in a vacuum environment effectively removes gas and impurities in the melt, significantly reduces the pores and inclusions inside the casting, and improves the density and mechanical properties of the casting. At the same time, the vacuum environment helps to control the flow of molten metal and achieve precise molding of complex structures.
Combination of precision sand casting and lost wax casting:For supporting parts with complex structures and high precision requirements, we flexibly use the flexibility of precision sand casting and the high precision characteristics of lost wax casting. The two complement each other to ensure that every detail meets the design requirements.
Heat treatment and surface treatment:After the casting is completed, it undergoes strict heat treatment processes such as annealing and quenching to eliminate internal stress and improve the mechanical properties and stability of the material. Subsequently, surface treatments such as sandblasting, shot blasting, electroplating or spraying are carried out to enhance the corrosion resistance and aesthetics of the casting.
Strict quality control:From raw materials entering the warehouse to finished products leaving the warehouse, each process is subject to strict quality inspection and control. Advanced testing equipment, such as X-ray flaw detection and ultrasonic testing, are used to ensure that there are no defects inside the castings and the surface quality meets or exceeds industry standards.
High precision: small dimensional tolerance and high shape complexity, meeting the strict requirements of precision equipment for supporting components.
High strength: Made of high-quality alloy materials, after heat treatment, the tensile strength and yield strength are significantly improved.
Corrosion resistance: After special surface treatment, it can effectively resist various corrosive media and extend the service life.
Lightweight design: Under the premise of ensuring strength, optimize the structural design, achieve lightweight, and improve the overall performance of the equipment.
Customized service: According to the specific needs of customers, we can provide customized services from design to production.